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ERP for Mining Industry | AIS Business Corp | Mine Operations, Fleet & Material Management ERP
ERP FOR MINING INDUSTRY

ERP for Mining Industry

End-to-End ERP for Mines, Quarries, Mineral Processing & Heavy Equipment Operations

Introduction

The mining sector is highly dynamic, asset-intensive, and safety-critical. Mining companies manage drilling schedules, blasting records, fleet operations, fuel usage, quarry production, material movement, and environmental compliance - all while ensuring maximum output and worker safety.

AIS Business Corp's Mining ERP provides complete digital automation for mining and quarry businesses by integrating:

Mine planning
Production
Fleet & fuel
Material movement
Safety
Inventory
Weighbridge
Logistics
Finance

It is suitable for:

Mines
Quarries
Mineral processors
Stone crushers
Aggregate producers
Sand mines
Granite units
Heavy equipment operators

Powered by SAP Technologies

SAP S/4HANA

Enterprise-grade ERP designed for large mining companies, quarry operators, and multi-site mining enterprises. Supports advanced finance, procurement, production and extraction planning, inventory and stockpile management, asset and heavy equipment maintenance, fuel and explosives management, safety and environmental compliance, logistics and weighbridge integration, royalty and statutory reporting, and real-time analytics across end-to-end mining operations.

SAP Business One

A complete ERP solution for small and medium mining and quarry businesses. Covers procurement, production tracking, inventory and stockpile control, equipment usage and maintenance, sales and dispatch, weighbridge integration, finance, costing, compliance reporting, and customer management with fast deployment and easy scalability.

Cloud ERP (Private, Public Cloud & On-Premise)

Flexible and scalable ERP deployment options tailored for mining operations. Choose Private Cloud for dedicated infrastructure and enhanced data security, Public Cloud for cost-effective SaaS deployment with automatic updates, or On-Premise for full control, deeper customization, and seamless integration with mine planning software, weighbridge systems, GPS/telematics, safety platforms, and legacy applications.

Key Challenges in the Mining Industry

Manual Mine Operation Tracking

Difficult to track drilling, blasting, bucket counts, and loading activities manually.

Poor Fleet & Equipment Visibility

Breakdowns, fuel misuse, and low utilization reduce output.

Material Movement & Theft Issues

Without ERP + weighbridge integration, leakage in sand/stone/mineral movement is common.

Inefficient Store & Spare Parts Management

High-value spare parts must be monitored carefully.

Lack of Safety & Compliance Documentation

Mining regulations require detailed logs and audit trails.

Complex Financial Processing

Multiple contractors, fuel bills, equipment hours, and royalty payments need automation.

AIS Mining ERP - Complete End-to-End Solution

Mine Planning & Production

  • Daily/weekly mine planning
  • Drilling & blasting planning
  • Overburden removal tracking
  • Bucket count & load measurement
  • Shift-wise production
  • Bench & face management
  • Material grade tracking

Fleet & Equipment Management

  • Vehicle & equipment master
  • Operator assignment
  • Engine hours tracking
  • Preventive maintenance schedules
  • Breakdown logging
  • Workshop job cards
  • Tyre & spare tracking

Fuel & Consumables Monitoring

  • Fuel issue & consumption logs
  • Fuel dispenser integration
  • Vehicle-wise KMPL/HMPL reports
  • Wastage & misuse detection
  • Automated fuel reconciliation

Weighbridge & Material Movement

  • Automated weight capture
  • Tare/Net/Gross logging
  • Vehicle number recognition
  • Mineral movement register
  • Quarry-to-plant tracking
  • Theft & leakage control

Inventory & Store Management

  • Stock of spares, explosives, tools
  • Batch/lot tracking
  • Reorder levels
  • GRN, QC & issue slips
  • Vendor management

Contractor & Labour Management

  • Labour attendance (biometric)
  • Contractor bill processing
  • Rate contracts (hourly/tonnage)
  • Equipment hire billing
  • Worker shift & productivity reports

Environment, Health & Safety (EHS)

  • Safety inspections
  • PPE tracking
  • Hazard reporting
  • Compliance documentation
  • Audit trails
  • Blast safety logs

Logistics & Dispatch

  • Vehicle scheduling
  • Delivery challans
  • Customer-wise dispatch tracking
  • Real-time truck movement
  • Customer portal for load visibility

Finance & Costing

  • Production costing
  • Contractor costing
  • Fuel & maintenance costing
  • Mineral-wise profitability
  • GST billing
  • Royalty & statutory payment tracking
  • Financial statements

Automation, Approvals & Alerts

Automation

AIS Mining ERP automates:

  • Production confirmations
  • Fuel issue & reconciliation
  • Weighbridge data posting
  • Contractor billing & settlements
  • Inventory consumption & reordering

Approvals

Approval workflows control:

  • Blasting plans
  • Purchase & spare issues
  • Contractor bills
  • Fuel issue limits
  • Dispatch authorization

Alerts

Real-time alerts for:

  • Excess fuel consumption
  • Equipment breakdowns
  • Low spare stock
  • Safety non-compliance
  • Dispatch deviations

AI, Analytics & Intelligent Mining ERP

Using SAP embedded analytics and intelligent dashboards, AIS Mining ERP delivers:

Predictive maintenance alerts, Fleet utilization optimization, Fuel efficiency trend analysis, Production vs plan forecasting, Contractor cost leakage detection, and Mineral-wise profitability insights.

This enables proactive decision-making instead of reactive firefighting.

Advanced AIS Features

Mobile Applications

  • Mine supervisor app
  • Fleet operator app
  • Fuel issue app
  • Safety inspection app
  • Dispatch tracking app
  • Management dashboard

Integrations Supported

  • Weighbridge
  • Fuel dispenser & flow meter
  • GPS/IoT devices
  • CCTV integration
  • Tally, SAP, Zoho
  • RFID/barcode
  • Biometric attendance

Reports & Dashboards

  • Daily production reports (DPR)
  • Fleet utilization
  • Fuel consumption
  • Contractor billing
  • Maintenance cost
  • Material dispatch reports
  • Forecast & trend analysis

Benefits of AIS Mining ERP

Complete visibility of mine operations

Reduced fuel theft & material leakage

Optimized fleet utilization & lower breakdowns

Accurate production and dispatch tracking

Safety compliance with digital logs

Improved store management & cost control

Higher profitability with real-time costing

Faster decision-making with dashboards

End-to-end integration from mine → dispatch → finance

Why Choose AIS Business Corp

13+ years expertise in heavy industry automation
Deep domain knowledge of mining & quarry operations
Real-time GPS, weighbridge & fuel integration
Cloud or On-Premise deployment
Mobile-ready ERP for supervisors & operators
Dedicated AMC, training & implementation support
Proven track record with mining & heavy machinery clients

Our Implementation Process

1

Requirement Study & Mine Workflow Mapping

2

Equipment, Weighbridge & Inventory Setup

3

Mobile & Hardware Integrations

4

Master Data Preparation

5

User Training for Mine, Store, Workshop & Admin Teams

6

Trial Run & Corrections

7

Go-Live with Monitoring and Support

Frequently Asked Questions (FAQ)

Can AIS Mining ERP integrate with weighbridges?

Yes, fully automated weighbridge integration is supported.

Does it track equipment fuel usage?

Yes, fuel logs and dispenser integrations are included.

Can the ERP manage contractor billing?

Yes, hourly and tonnage-based billing are supported.

Is the system suitable for quarries?

Yes, granite, stone, sand, and aggregate quarries are fully supported.

Can AIS ERP track blasting, drilling, and excavation activities?

Yes, activity logs, production cycles, and cost tracking are included.

Does the ERP manage fleet and haulage operations?

Yes, trip sheets, GPS, load tracking, and vehicle performance analytics are integrated.

Is safety and compliance management included?

Yes, safety logs, checklists, PPE issuance, and compliance documents can be tracked.

Can AIS ERP handle stockyard and dump yard management?

Yes, stockpile creation, movement, grading, and reconciliation are supported.

Does the system support royalty, permit, and challan management?

Yes, royalty calculation, permit tracking, and challan generation are provided.

Is real-time production visibility available?

Yes, daily production, yield, equipment utilization, and cost dashboards are included.

Call to Action

Digitize your mining and quarry operations with AIS Business Corp's advanced Mining ERP. Increase production efficiency, reduce leakage, and achieve full transparency. Contact us today for a personalized demo.

Email: cm@ananthinfo.com