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ERP for Dairy Industry | AIS Business Corp | End-to-End Dairy Management Software
ERP FOR DAIRY INDUSTRY

ERP for Dairy Industry

End-to-End, Fully Integrated Dairy Management Software

Introduction

The dairy industry operates on thin margins, perishable inventory, and daily demand fluctuations. AIS Business Corp's Dairy ERP is a SAP-based, workflow-driven solution designed to manage the entire dairy value chain with speed, accuracy, and compliance.

Milk procurement
Quality testing
Production & processing
Recipe/formula management
Inventory & warehousing
Distribution & logistics
Agent/farmer billing
Finance & accounting
Analytics & dashboards

AIS Dairy ERP helps dairy plants, cooperatives, manufacturers, and distributors maintain accuracy, traceability, and profitability across all operations.

Powered by SAP Technologies

SAP S/4HANA

Enterprise-level ERP designed for large and multi-plant dairy organizations. Supports advanced finance, supply chain, production planning, batch management, quality control, analytics, and end-to-end operational automation.

SAP Business One

A complete ERP solution for small and medium dairy businesses. Covers procurement, milk reception, production, inventory, sales, finance, costing, route management, and distribution with fast deployment and simple scalability.

Cloud ERP (Private, Public Cloud & On-Premise)

Flexible, scalable ERP deployment options designed for dairies of all sizes. Choose Private Cloud for dedicated hosting and enhanced security, Public Cloud for cost-effective SaaS deployment with automatic updates, or On-Premise for full control, deep customization, and seamless integration with existing factory systems.

Key Challenges in the Dairy Industry

Lack of Real-Time Milk Procurement Visibility

Manual collection and delayed data entry make it difficult to track milk quantity, FAT/SNF values, pricing, and farmer-wise settlements accurately.

Inconsistent Quality Testing

Without automated QC workflows, FAT, SNF, CLR, adulteration, and antibiotic testing results become error-prone and non-auditable.

Unplanned Production Cycles

Milk availability fluctuates daily, affecting production planning for milk, curd, paneer, butter, ghee, etc.

High Wastage & Poor Inventory Tracking

Short shelf life, manual stock entry, and improper FIFO/FEFO cause losses.

Distribution, Route & Crate Handling Issues

Managing agents, retailers, crates, and route-wise delivery is complex without automation.

Financial Gaps & Poor Reconciliation

Disconnected procurement, production, and billing processes lead to reconciliation delays, revenue leakage, and reporting inaccuracies.

We Provide Solutions For

Production

Supports multiple types of dairy production including Toned Milk, Double Toned Milk, Skimmed Milk, Curd, Paneer, and Butter, ensuring smooth batch-wise production.

Formula Master

Automates FAT, SNF, CLR, and other calculation-based parameters to maintain consistent product quality and regulatory compliance.

Recipe Master

Maps product recipes with processing instructions - temperature, pressure, time - and queues them through equipment automatically.

Loans & Advances

Manages loans/advances issued to Agents and Farmers, automatically adjusting them in bills while maintaining outstanding reports.

Purchase Module

Milk is collected from Societies, Farmers, and Agents. Collection happens route-wise, and company vehicles collect the milk using aluminium cans. FAT/SNF-based pricing is automated, ensuring accuracy and transparency.

Route Master

Manage route assignments, locations, and collection schedules.

Vehicle Master

Track vehicles used for milk collection to ensure timely dispatch.

Driver Master

Maintain driver details, route allocations, and daily tasks.

Price Chart

Manage rate charts linked to quality parameters and procurement patterns.

Milk Price Chart

Automated price calculation using FAT, SNF, CLR, and rate tables.

Procurement

End-to-end milk collection data entry, quality logging, payment calculation, route-book updates, and daily summaries.

Quality Management Module

FAT/SNF testing
CLR & density
Adulteration & antibiotic test entries
Batch-wise quality clearance
Test deviation alerts
QC approval workflows
Quality dashboards

Production & Processing Management

Milk reception
Pasteurization tracking
Standardization
Homogenization
Product conversion (curd, paneer, ghee, butter)
Yield monitoring
Batch creation & compliance
Production variance analysis

Inventory & Warehouse Management

Raw milk stock
Packing material stock
Finished goods stock
Warehouse-wise tracking
Batch/lot tracking
FIFO/FEFO handling
Expiry & wastage management

Distribution & Logistics

Route planning & vehicle allocation
Agent & distributor management
Crate/can tracking
Route-wise delivery
Salesman/delivery mobile app
Sales returns

Sales & Finance

GST billing
Credit/debit notes
Rate contract management
Outstanding & ageing reports
Profitability reports
Costing & P&L

Reports & Dashboards

The system provides role-based dashboards and MIS reports covering procurement trends, quality performance, production efficiency, inventory ageing, expiry analysis, financial performance, GST compliance, and profitability.

Automation, Approvals & Alert Management

AIS Dairy ERP is designed to eliminate manual intervention and enforce strong business controls across dairy operations. The system automates critical processes such as milk price calculation based on FAT/SNF values, farmer and agent settlements, inventory valuation, FIFO/FEFO material issues, finance postings, and GST-compliant reporting. This reduces human error, improves accuracy, and speeds up daily operations.

Automation

The system automates critical processes such as milk price calculation based on FAT/SNF values, farmer and agent settlements, inventory valuation, FIFO/FEFO material issues, finance postings, and GST-compliant reporting.

Approvals

Multi-level approval workflows ensure proper governance and compliance. Approvals can be configured for milk rate changes, quality deviations, production variances, credit limit overrides, and discount or price list updates.

Alerts

Real-time alert management keeps stakeholders informed of operational exceptions. Automated notifications are triggered for quality failures, expiry and near-expiry stock, outstanding payments, production deviations, and route or delivery issues.

AI, Analytics & Intelligent ERP

AIS Dairy ERP leverages SAP's embedded intelligence and AI capabilities to deliver data-driven insights and predictive decision-making. With SAP Joule (GenAI Copilot), users can interact with the system using natural language to gain instant business insights, summaries, and explanations across procurement, production, inventory, and finance.

Embedded analytics provide real-time dashboards and KPIs for milk procurement trends, quality performance, production efficiency, wastage analysis, inventory ageing, and profitability. Predictive analytics help forecast milk availability, product demand, and quality deviations, enabling better production planning and reduced wastage.

Through SAP BTP AI services, the solution supports advanced analytics, intelligent alerts, and scalable AI-driven dashboards. This intelligent ERP framework empowers dairy organizations to move from reactive operations to proactive, insight-led management, ensuring future-ready, resilient dairy operations.

Advanced Features

Dashboards & Analytics

  • Procurement analytics
  • Plant efficiency
  • Rejection/wastage
  • Sales forecasting
  • Vendor performance

Mobile Apps

  • Milk collection app
  • Farmer/vendor app
  • Distribution app
  • Management app

Integrations

  • Milk Analyzer
  • FAT/SNF machines
  • Weighing scales
  • Barcode/RFID
  • SAP, Tally, Zoho

Benefits of AIS Dairy ERP

Reduce leakage & fraud

Improve quality consistency

Ensure transparent vendor payments

Reduce wastage & rejections

Real-time visibility of operations

Better production planning

Accurate traceability

Boost profitability

Testimonial

"AIS Dairy ERP helped us gain complete visibility over milk procurement, quality, and production. Automated pricing and real-time reporting significantly reduced losses and improved profitability."

Why Choose AIS Business Corp

13+ years ERP expertise
Strong domain knowledge in dairy manufacturing
Customizable workflows
Cloud & On-Premise deployment
Seamless integrations
24/7 AMC & support
Scalable for small to large dairies

Implementation Process

1

Requirement Study

2

Process Mapping

3

Master Data Setup

4

Customization

5

User Training

6

Go-Live & Monitoring

FAQ

Can AIS ERP integrate with milk analyzers?

Yes, it supports most FAT/SNF & analyzer devices.

Is cloud deployment available?

Yes, the system is fully cloud-ready.

Can farmers and agents use mobile apps?

Yes, optional mobile apps are available.

Is customization possible?

Yes, it is 100% customizable based on your workflow.

Does AIS ERP support real-time milk collection data?

Yes, it captures real-time quantity, quality, and rate data directly from the collection centers.

Can AIS ERP handle multiple collection centers?

Yes, it supports unlimited village collection centers and automatically consolidates all data.

Is automated payment processing available?

Yes, farmer payment cycles can be fully automated with deductions, incentives, and bank file generation.

Does AIS ERP include quality testing workflows?

Yes, complete quality testing workflows-MBRT, FAT, SNF, adulteration checks-are built-in.

Can AIS ERP support procurement & logistics planning?

Yes, it manages route planning, milk procurement scheduling, and tanker tracking.

Is customer support and training provided?

Yes, end-to-end onboarding, training, and ongoing support are included.

Call to Action

Transform your dairy operations with AIS Business Corp's advanced Dairy ERP. Improve quality, reduce wastage, and gain 360° visibility from procurement to delivery. Contact us today for a free demo.

Email: cm@ananthinfo.com