ERP for Manufacturing Industry
Process Manufacturing, Yarn Manufacturing & Discrete Manufacturing - All in One ERP
Introduction
The manufacturing industry operates across multiple production models - batch-based, continuous, machine-driven, assembly-based, and textile/yarn-focused processes.
AIS Business Corp's Manufacturing ERP unifies all these under one system, providing end-to-end visibility from material → production → quality → packing → dispatch → costing.
Complete Manufacturing Flow
Perfect for:
Powered by SAP Technologies
SAP S/4HANA
Enterprise-grade ERP designed for large and complex manufacturing organizations across discrete, process, and mixed-mode manufacturing. Supports advanced finance, production planning and scheduling, materials management, bill of materials (BOM), batch and serial traceability, quality management, plant and equipment maintenance, supply chain optimization, compliance, real-time analytics, and end-to-end automation across manufacturing operations.
SAP Business One
A complete ERP solution for small and medium manufacturing businesses. Covers procurement, production management, inventory and warehouse control, batch and serial tracking, quality inspection, costing, sales, finance, dispatch, and distribution with fast deployment and scalable growth.
Cloud ERP (Private, Public Cloud & On-Premise)
Flexible and scalable ERP deployment options tailored for manufacturing enterprises. Choose Private Cloud for dedicated infrastructure and enhanced security, Public Cloud for cost-effective SaaS deployment with automatic updates, or On-Premise for full control, deeper customization, and seamless integration with shop-floor machinery, MES systems, IoT platforms, quality labs, and legacy applications.
PROCESS MANUFACTURING MODULE
For chemical, food, pharma, paint, adhesives, and continuous production industries
Key Features
- Batch production
- Recipe & formula management
- Batch-wise material consumption
- By-product & co-product handling
- Lot/batch traceability
- WIP management for mixers/reactors
- In-process & final QC
- Weighing scale integration
- Hazardous material logs
Production Control
- Batch creation based on demand
- Auto material calculation based on recipe
- Reactor/mixer scheduling
- Heating, cooling, mixing cycle tracking
- Batch yield analysis
Inventory & Raw Material Management
- Multi-level raw material storage
- Batch-wise approval/rejection
- QC sampling
- FEFO/FIFO
- Multi-UOM support
Quality Management (Process Industries)
- Viscosity, pH, moisture, stability, color QC
- Lab integration
- COA generation
- Non-conformance management
Process Industry Benefits
- Consistent batch quality
- Reduced material wastage
- Full traceability & QC documentation
- Faster production cycles
- Real-time process line visibility
YARN MANUFACTURING MODULE
For textile mills, spinning units, and yarn manufacturers
Key Features
- Cotton → Blowroom → Carding → Combing → Roving → Ringframe → Cone
- Sliver production tracking
- Hank, count & mixing control
- Lot-wise fiber & yarn tracking
- Humidity & temperature monitoring
- Machine efficiency (OEE)
- Wastage & neps control
- Bale management
Material & Bale Management
- Cotton bale inward & mixing
- Moisture content tracking
- Bale selection planning
- Auto material consumption
Production Monitoring
- Blowroom production
- Spindle utilization
- Count mix control
- Line-wise & shift-wise output
- Auto doffing tracking
Yarn Quality Control
- CSP, U%, Hairiness, IPI
- Evenness & strength testing
- QC reports integrated with lab machines
Yarn ERP Benefits
- Accurate count consistency
- Fiber-to-yarn traceability
- Reduced breakage & wastage
- Improved spindle productivity
- Faster dispatch & order accuracy
DISCRETE MANUFACTURING MODULE
For component, assembly, and engineering manufacturers
Key Features
- Multi-level BOM
- Work orders
- Routing & operations
- Machine scheduling
- Tooling & dye maintenance
- Serial number tracking
- Assembly & sub-assembly control
- Job work/subcontracting
Production Execution
- Machine loading
- Operator entry
- WIP updates
- Production efficiency
- Rejection & rework tracking
Inventory & Store
- Component-wise stock
- BIN/rack storage
- Spare parts consumption
- Minimum stock alerts
Quality Control
- Incoming QC
- In-process QC
- Final inspection
- Calibration & testing reports
Discrete Manufacturing Benefits
- Faster assembly & reduced downtime
- Real-time production control
- Accurate costing with machine & labor tracking
- Strong traceability for OEM supply
GENERAL MANUFACTURING MODULE
Core features applicable to all manufacturing types
Production Planning (PPC)
- MPS (Master Production Schedule)
- MRP (Material Requirement Planning)
- Capacity planning
- Work order generation
- Machine loading & shift scheduling
Inventory & Warehouse
- Raw material, WIP, finished goods
- Stock transfers
- FEFO/FIFO/BIN
- Barcode/QR code
Procurement
- RFQ & quotation comparison
- Purchase orders
- GRN & QC
- Vendor management
Sales & Dispatch
- Sales orders
- Packing list
- Delivery challan
- Invoice
- Customer order status portal
Costing & Finance
- Product costing (material + labor + overheads)
- Batch costing (process)
- Job costing (discrete)
- Profitability reports
- Multi-currency support
Automation, Approvals & Alerts
Automation
AIS Manufacturing ERP automates:
- BOM-based material issue
- Batch & production confirmations
- WIP postings
- Cost roll-up & finance integration
Approvals
Approval workflows for:
- BOM & formula changes
- Production release
- Purchase & subcontract orders
- Quality release
Alerts
Real-time alerts for:
- Excess consumption vs BOM
- Yield loss
- Material shortages
- Delayed production orders
AI, Analytics & Intelligent Manufacturing
Using SAP embedded analytics, AIS ERP enables:
Planned vs actual yield prediction, Consumption variance forecasting, Bottleneck & routing time analysis, Yield loss root-cause detection, Cost leakage identification, and Production planning optimization.
Reports & MIS (Manufacturing ERP)
BOM, Routing & Planning Reports
- Bill of Materials (Formula) Report
- Bill of Materials (BOM) Structure Report
- BOM Cost Roll-up Report
- Routing / Production Stages Report
- Routing & Operation Time Report
- Production Planning vs Actual
Production & Batch Reports
- Production Order Status Report
- Released vs Closed Production Orders
- Batch Production Summary
- Actual vs Planned Yield Report
- Yield Loss & Waste Report
Inventory, Consumption & WIP
- Stock Register
- Indent vs Purchase vs GRN Report
- BOM vs Actual Consumption Report
- Raw Material Consumption Report
- Issue for Production vs Planned Consumption
- WIP Inventory Valuation
Traceability, QC & Sales
- Batch Traceability
- Batch-wise Sales Report
- Inspection PDI Report
- Sales Analysis
These reports give complete control over:
Yield, cost, quality, and delivery.
Advanced AIS Features
Mobile apps for production, QC, store, approvals • Machine IoT integration • Barcode & RFID • Weighbridge/scanner integration • Dashboards • Tally/SAP/Zoho integration
Benefits of AIS Manufacturing ERP
Real-time production visibility
Reduced wastage & rework
Higher machine utilization & OEE
Accurate planning & faster delivery
Complete traceability
Strong costing & profitability insights
Faster decision-making
Why Choose AIS Business Corp
Implementation Process
Process Study
BOM & Workflow Setup
Integrations (IoT, Store, QC, Machines)
User Training
Pilot Run
Go-Live
Frequently Asked Questions
Does AIS support batch, continuous & discrete manufacturing?
Can it manage yarn count, mixing & spindle data?
Does it handle multi-level BOM?
Can AIS ERP track bale → mixing → carding → drawing → roving → spinning?
Does the system support loom-wise & spindle-wise efficiency?
Can the ERP manage dyeing & processing workflows?
Is fabric roll & lot traceability available?
Does AIS ERP support quality testing like CSP, RKM & U%?
Can it track machine maintenance for spinning & weaving machines?
Is order management and dispatch tracking supported?
Call to Action
Digitize your manufacturing operations with AIS Business Corp's advanced Manufacturing ERP. From process → yarn → discrete → general manufacturing - one platform, complete control. Contact us today for a personalized demo.
Email: cm@ananthinfo.com
